Gas Impermeable Film and Sheet for Control of Methane and Odors in Agricultural Applications

Dairy, Animal Manure Management September 22, 2011 Print Friendly and PDF

Reprinted, with permission, from the proceedings of: Mitigating Air Emissions From Animal Feeding Operations Conference.

The proceedings, "Mitigating Air Emissions from Animal Feeding Operations", with expanded versions of these summaries can be purchased through the Midwest Plan Service.

This Technology is Applicable To:

Species: Swine, Dairy, Beef, Poultry
Use Area: Manure Storage, Manure Treatment
Technology Category: Covers
Air Mitigated Pollutants: Odors, Methane, Ammonia

System Summary

For many years, food packaging has incorporated barrier layers to contain odors, flavors, oils and moisture along with the food contents while excluding contamination and oxygen. Until recently, agricultural films and geomembranes were monolithic structures employing only a single polymer or blend. Recent advances in extrusion and lamination equipment allow the incorporation of these barrier layers in large scale agricultural structures and operations such as floating covers over animal waste storage, containment geomembranes for biogas generation, silage storage and fumigation films.

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Co-extruding a thin layer of ethylene vinyl alcohol (EVOH) in a linear low density polyethylene (LLDPE) geomembrane dramatically reduces the permeability to a wide range of gases and volatile organic carbon molecules including: methane, ammonia, carbon dioxide, oxygen, aromatic hydrocarbons, aliphatic hydrocarbons, methyl bromide and most odorous compounds. Methane permeabilites for four geomembranes are given below.

Methane Permeability (cc/(m2*day))
PVC LLDPE HDPE Barrier LLDPE
0.76 mm (30 mils) 1.0 mm (40 mils) 1.0 mm (40 mils) 0.5 mm (20 mils)
900 690 300 <1

Applicability and Mitigating Mechanism

  • Barrier to noxious gases and odors
  • Useful in cover and containment systems

Limitations

  • EVOH is a crystalline polymer and is not elastic. It is flexible but should not be used as part of an elastomeric structure.

Cost

Engineered floating covers with ballasted weight systems, gas extraction systems and rainwater removal systems costs vary greatly. For waste lagoon of about 1/2 acre in size, the cover system can cost from $150,000 to $200,000. Addition of the barrier layer to the geomembrane adds less than $5,000.

Authors

Gary Kolbasuk, Raven Industries, Engineered Films Division
Point of Contact:
Gary.Kolbasuk@Ravenind.com

The information provided here was developed for the conference Mitigating Air Emissions From Animal Feeding Operations Conference held in May 2008. To obtain updates, readers are encouraged to contact the author.

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USDA / NIFA

This work is supported by the USDA National Institute of Food and Agriculture, New Technologies for Ag Extension project.